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Technical Article

Its Electric! The Battery Boom!


Its Electric! The Battery Boom!

The future of clean energy is here, and it looks electric. As battery technology continues to gain popularity as a power source in our daily lives, an increasing number of companies are exploring this innovative resource to meet their long-term needs. Whether it's powering large fleet vehicles like buses and vans or individual devices like smartphones and medical equipment, the potential applications of battery technologies are virtually limitless. In this article, we will delve into the current battery boom that is revolutionizing the global electricity landscape and discuss the manufacturing considerations that accompany this dynamic and expanding market.

The Boom:

Current 2023 demands for battery technology are unprecedented, driving up production at an extraordinary rate. As countries push for cleaner energy solutions, the need to replace traditional fuel vehicles with electric ones is leading to a surge in the battery production market. Market researchers anticipate this trend will continue to rise, with estimates suggesting the global battery market could reach $152.3 billion by 2025. This projected growth is due to industries recognizing that batteries are not just a power solution, but a strategic element for achieving sustainability goals. As we journey into the future, these trends underscore the vital role that battery technology will hold in shaping our electric world.


The process of creating batteries for renewable energy use begins with the collection of the base materials - often lithium, cobalt, or nickel. These dry bulk materials are then treated and combined in a high-temperature furnace to form a metal alloy. The alloy is ground into a powder that is mixed with a binding agent and applied to a metal foil to form an electrode. The electrodes are then soaked in a liquid electrolyte, and together with a separator, are assembled into a cell. Finally, the cell is sealed and charged. While the materials used can vary depending on the specific application of the battery, common dry bulk materials in battery production include lithium, nickel, manganese, cobalt, graphite, and copper.

Despite the numerous advantages of battery technology, the manufacturing process does present certain challenges, particularly in terms of material compatibility. The bulk material ingredients used, such as lithium, nickel, cobalt, and others, can be highly reactive or corrosive. When these substances come into contact with the manufacturing components, there can be a risk of corrosion or adverse chemical reactions, which could potentially lead to equipment damage, production downtime, or even safety hazards for workers.


Material compatibility of manufacturing components plays a vital role in ensuring the quality of battery production. Incompatible materials can alter the chemical composition of the battery, reducing its efficiency, lifespan, and overall performance. Hence, understanding the nature of these materials, their compatibility, and their interactions is key to manufacturing batteries that are safe, effective, and sustainable.

To ensure safety and effectiveness in battery manufacturing, it is critical to work with a components manufacturer who understands the unique challenges presented by this industry. Manufacturers with expertise in material compatibility can engineer the right equipment, designed to handle potentially reactive or corrosive substances with utmost care. This is particularly significant when we consider that certain materials, including carbon steel, iron, zinc, brass, bronze, copper, tin, or galvanized materials, must be strictly avoided due to their potential risk of adverse chemical reactions and subsequent production issues.

Worker Safety:

In the realm of battery production, the safety of the workforce is paramount. Utilizing the correct manufacturing components can significantly enhance worker protection. Components manufactured from compatible materials minimize the risk of harmful chemical reactions or corrosive damage, thereby reducing the potential for accidents or exposure to hazardous substances. Furthermore, the use of properly engineered equipment can also help contain any potentially harmful materials within the production system, limiting workers’ direct exposure. This ensures a safer working environment, fostering not just the wellbeing of the workforce, but also enhancing productivity and efficiency in the production process.


The right components manufacturer, can provide valuable insights and guidance for selecting the most suitable materials and designing effective equipment. This partnership can help mitigate risks, increase operational efficiency, and enhance product quality. Moreover, expert manufacturers can provide ongoing support, enabling your workforce to safely and successfully operate the equipment.

We hope you will consider Vortex as your partner in handling the materials used to produce the batteries required to support this booming industry. With decades of experience handling many of the worlds toughest dry bulk materials Vortex is here to make sure you are getting the equipment suited for your battery production needs. We have been working with some of the industries largest manufacturers to develop and hone the equipment to be suited for safe battery production. Let us assist you as you help build the future of power production and use in our world.

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