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Case Study

Rectangular Aggregate Gates Help Handle Wood Pellets in High Temp Application

Published
Client:
American Stoker Manufacturer
Quantity:
Size:
Application:
Rectangular Aggregate Gates with High Temp Modifications handling Wood Pellets.

Understanding Industrial Wood Pellet Stokers

Industrial wood pellet stokers are advanced combustion systems designed to burn wood pellets efficiently. Wood pellets are small, dense, and uniform biomass fuel pellets, typically made from compressed sawdust or other wood waste. They have gained immense popularity due to their renewability, low carbon footprint, and ease of handling and transportation.

How Industrial Wood Pellet Stokers Work

At the core of an industrial wood pellet stoker lies a combustion chamber, equipped with a feeding system that automatically supplies a regulated amount of wood pellets into the firebox. The combustion process is facilitated by controlled airflow, ensuring optimal burning conditions. As the pellets ignite, they release energy in the form of heat. This heat is harnessed to generate hot air, hot water, or steam, depending on the specific application.

Vortex Solution for Customers Gate Specifications

Vortex Engineering and Sales worked with this customer to design aggregate gates that meet the customers desired dimensions and specifications.

Qty. 6 - Vortex Model No. AHW06X22-HT6-AR-PX- V195090

  • 6" X 22” Aggregate Gate Valve.  
  • Heavy duty valve body is carbon steel channel with an abrasion resistant AR235 carbon steel blade.  
  • Material contact is carbon steel, polymer, and rubber.  
  • Valve can accommodate bellows to protect actuator shaft on linear actuation options.
  • Manual handwheel actuator with LH acme threads.  (5 revolutions per inch of travel)
  • (HT6) - Valve is rated for 550°F(287°C) continuous service, 600°F intermittent service.  
  • Side seals, end seal, and upper bonnet seal are bronze.  
  • Valve also includes 304 stainless steel and bronze slide rollers.  
  • Roller spacers and bonnet blade guides are bronze.  
  • Double acting air cylinder has Viton seals.
  • (PX) - Valve body is modified to accept proximity switches.
  • (V195090) - RECTANGULAR AGGREGATE GATE WITH 304 STAINLESS STEEL 10” DIA. HAND WHEEL, 1/4" THICK BLADE AND HIGH TEMP PAINT VALVE FRAME.

Qty. 6 - Vortex Model No. A06X22-MG-HT6-AR-PX-AX-V195090

  • 6" X 22” Aggregate Gate Valve.  
  • Heavy duty valve body is carbon steel channel with an abrasion resistant AR235 carbon steel blade.  
  • Material contact is carbon steel, polymer, and rubber.  
  • Valve can accommodate bellows to protect actuator shaft on linear actuation options.
  • Double acting air cylinder actuator
  • (MG) - air cylinder is equipped with a magno-piston for use with magnetic reed position indication switches.
  • (HT6) - Valve is rated for 550°F(287°C) continuous service, 600°F intermittent service.  
  • Side seals, end seal, and upper bonnet seal are bronze.  
  • Valve also includes 304 stainless steel and bronze slide rollers.
  • Roller spacers and bonnet blade guides are bronze.  
  • Double acting air cylinder has Viton seals.
  • (PX) - Valve body is modified to accept proximity switches.
  • (AX) - Valve is approved for Ex II 1/2D c 100°C Tamb -29°C to +40°C (Only internal area of the valve is rated to Category 1). Valve includes grounding lug, ATEX approved actuator, ATEX IOM and tag with certificate number.  (All actuator, switch, and air control solenoid accessory options must also be ATEX approved)
  • (V195090) - RECTANGULAR AGGREGATE GATE WITH (2) 4.5” BORE AIR CYLINDERS, 1/4" THICK BLADE AND HIGH TEMP PAINT VALVE FRAME & AIR CYLINDER.

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